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archie's new woods buggy scratch build
http://www.woodsbuggy.com/phpBB3/viewtopic.php?f=23&t=17472
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Author:  jeep534 [ Sat Nov 15, 2014 5:13 pm ]
Post subject:  archie's new woods buggy scratch build

I am building a 2 seat buggy. I have plenty of pictures but apparently they are too large. maybe I can figure out how to make them smaller this weekend and get them posted . I made the bender from pro tools plans and made half of the die as well ( much to my buddies dismay i broke down and purchased the bottom follower die). . I am using a borrowed frame jig and i purchased a Fabricated torsion from tony ( he does outstanding work )

so I am planning on a 6rib and saturn power so we will see how it goes
Happy Hunting
archie

Author:  jeep534 [ Mon Nov 17, 2014 9:07 pm ]
Post subject:  Re: archie's new woods buggy scratch build

Photos....
parts that followed me home a couple of years ago

Attachments:
rear torsion.jpg
rear torsion.jpg [ 130.32 KiB | Viewed 17065 times ]

Author:  jeep534 [ Mon Nov 17, 2014 9:11 pm ]
Post subject:  Re: archie's new woods buggy scratch build

more photos

Attachments:
11-4-2014 001.jpg
11-4-2014 001.jpg [ 54.15 KiB | Viewed 17065 times ]
11-3-2014 005.jpg
11-3-2014 005.jpg [ 101.96 KiB | Viewed 17065 times ]
11-3-2014 003.jpg
11-3-2014 003.jpg [ 88.3 KiB | Viewed 17065 times ]

Author:  jeep534 [ Mon Nov 17, 2014 9:21 pm ]
Post subject:  Re: archie's new woods buggy scratch build

more pictures

Attachments:
11-12-2014 003.jpg
11-12-2014 003.jpg [ 102.02 KiB | Viewed 17062 times ]
11-12-2014 001.jpg
11-12-2014 001.jpg [ 88.08 KiB | Viewed 17062 times ]

Author:  jeep534 [ Mon Nov 17, 2014 9:24 pm ]
Post subject:  Re: archie's new woods buggy scratch build

more photos

Attachments:
wheel adapters.jpg
wheel adapters.jpg [ 73.62 KiB | Viewed 17062 times ]
compound bend 2.jpg
compound bend 2.jpg [ 91.03 KiB | Viewed 17062 times ]
compound bend 1.jpg
compound bend 1.jpg [ 91.24 KiB | Viewed 17062 times ]

Author:  NRIbuggys [ Mon Nov 17, 2014 9:57 pm ]
Post subject:  Re: archie's new woods buggy scratch build

What do tony charge for that torsion?


Sent from my iPhone using Tapatalk

Author:  jeep534 [ Mon Nov 17, 2014 10:00 pm ]
Post subject:  Re: archie's new woods buggy scratch build

NRIbuggys wrote:
What do tony charge for that torsion?
300 with splines inside no adjusters

Sent from my iPhone using Tapatalk

Author:  jeep534 [ Mon Nov 17, 2014 10:01 pm ]
Post subject:  Re: archie's new woods buggy scratch build

NRIbuggys wrote:
What do tony charge for that torsion?


Sent from my iPhone using Tapatalk


300 with splines no adjusters

Author:  aboone993 [ Tue Nov 18, 2014 2:13 pm ]
Post subject:  Re: archie's new woods buggy scratch build

Cool build

Author:  jeep534 [ Wed Nov 19, 2014 9:05 pm ]
Post subject:  Re: archie's new woods buggy scratch build

I tore down the parts torsion today (trailing arms,axles ect ) Still fitting the main rollbar (headbar maybe) the one with the compound bends. After that one gets welded in things will go much faster as almost everything else welds out from there.

I scored some dirt track tires for the rear I am now looking for stock car wheels for the rear

Archie

Author:  jeep534 [ Thu Nov 20, 2014 11:05 pm ]
Post subject:  Re: archie's new woods buggy scratch build

I found another descrepency or oh sh-- moment today. The rubber bushings that fit a stock torsion do not fit the fabricated ones.

on a brighter note the headbar was tacked in place today. bending the rear bar is next.

Attachments:
headbar.jpg
headbar.jpg [ 96.06 KiB | Viewed 16898 times ]
11-20-2014 003.jpg
11-20-2014 003.jpg [ 109.19 KiB | Viewed 16898 times ]
11-20-2014 002.jpg
11-20-2014 002.jpg [ 113.01 KiB | Viewed 16898 times ]

Author:  jeep534 [ Fri Nov 21, 2014 11:20 pm ]
Post subject:  Re: archie's new woods buggy scratch build

A milestone was achieved today. The chassis is coming off the jig. The biggest challenge of the day was finding the missing push broom. I am going to assume that it will show up tomorrow.

archie

Attachments:
notching.jpg
notching.jpg [ 80.9 KiB | Viewed 16840 times ]
wheel adapter.jpg
wheel adapter.jpg [ 86.33 KiB | Viewed 16840 times ]
coming off jig.jpg
coming off jig.jpg [ 96.15 KiB | Viewed 16840 times ]

Author:  diamonddav [ Sat Nov 22, 2014 12:57 am ]
Post subject:  Re: archie's new woods buggy scratch build

sweet man. did you build that frame jig or what. sheds a whole lot of light as to how these frames are lined up and put together. keep the pics coming man!!

Author:  bigDsmith [ Sat Nov 22, 2014 1:14 am ]
Post subject:  Re: archie's new woods buggy scratch build

Good stuff here.

Author:  jeep534 [ Sat Nov 22, 2014 2:23 am ]
Post subject:  Re: archie's new woods buggy scratch build

diamonddav wrote:
sweet man. did you build that frame jig or what. sheds a whole lot of light as to how these frames are lined up and put together. keep the pics coming man!!


the frame jig was borrowed from a friend, this jig was made using an existing frame. it is really funny it has a setting for a 4 seat frame and the torsion is only like 10 inches further away from the front axle.

Thank you
archie

Author:  jeep534 [ Sat Nov 22, 2014 2:24 am ]
Post subject:  Re: archie's new woods buggy scratch build

bigDsmith wrote:
Good stuff here.


thank you
archie

Author:  darrell [ Sat Nov 22, 2014 1:33 pm ]
Post subject:  Re: archie's new woods buggy scratch build

Nice job.. that's a ton of work building a frame ,nice looking welds too

Author:  jeep534 [ Sat Nov 22, 2014 6:39 pm ]
Post subject:  Re: archie's new woods buggy scratch build

Today the frame came off the jig. (it was returned today as MY shop is full inside and it is in town so no outside storage) I started welding on the bottom side. I will bend the rest of the hoops soon and it will look more like a buggy. For some reason I have been having trouble getting the 1" tubing for the bracing (no stock)

Happy Hunting
archie

Author:  jeep534 [ Mon Nov 24, 2014 11:47 pm ]
Post subject:  Re: archie's new woods buggy scratch build

Monday,
not a lot accomplished this evening. after checking around it seem that the answer to the plastic that fits inside the fabricated torsion housings are made of un-obtanium and in order to fit, the aftermarket bushings would have to be turned down on a lathe. it just so happen I have one of those apparatuses. So after turning a device to turn the plastic with. they were fitted to the torsion.

Attachments:
11-22-2014 014.jpg
11-22-2014 014.jpg [ 85.59 KiB | Viewed 16641 times ]
11-22-2014 016.jpg
11-22-2014 016.jpg [ 84.42 KiB | Viewed 16641 times ]
11-22-2014 025.jpg
11-22-2014 025.jpg [ 79.74 KiB | Viewed 16641 times ]

Author:  jeep534 [ Mon Nov 24, 2014 11:53 pm ]
Post subject:  Re: archie's new woods buggy scratch build

the rest of the photos for the day.

Happy Hunting
archie

Attachments:
11-22-2014 029.jpg
11-22-2014 029.jpg [ 91.68 KiB | Viewed 16639 times ]
11-22-2014 030.jpg
11-22-2014 030.jpg [ 104.46 KiB | Viewed 16639 times ]
11-22-2014 031.jpg
11-22-2014 031.jpg [ 100.4 KiB | Viewed 16639 times ]

Author:  jeep534 [ Wed Nov 26, 2014 7:58 am ]
Post subject:  Re: archie's new woods buggy scratch build

I bent the double headbar last night and tacked in a couple of the spreader bars. Hopefully tonight I can get the second headbar fitted and tacked in place.

Hiding from the weather and shopping for thanksgiving dinner ingredients is on the agenda for today
Happy Hunting
archie

Author:  jeep534 [ Thu Nov 27, 2014 1:12 pm ]
Post subject:  Re: archie's new woods buggy scratch build

Today is Thanksgiving day 2014 It is my sincere hope everyone is having a wonderful day and I for one have plenty to be thankful for this holiday season.

on a lighter note here is a photo of the rear trailing arm mocked up. some adjustments to be made but all il all pretty good.

Happy Hunting
archie

Attachments:
trailing arm mock.jpg
trailing arm mock.jpg [ 96.75 KiB | Viewed 16714 times ]
trailing arm mock.jpg
trailing arm mock.jpg [ 96.75 KiB | Viewed 16714 times ]

Author:  jeep534 [ Sun Nov 30, 2014 7:44 pm ]
Post subject:  Re: archie's new woods buggy scratch build

Today's update

archie

Attachments:
11-30-2014 004.jpg
11-30-2014 004.jpg [ 95.19 KiB | Viewed 16655 times ]

Author:  aboone993 [ Sun Nov 30, 2014 8:57 pm ]
Post subject:  Re: archie's new woods buggy scratch build

Looks good . Keep the pics coming

Author:  jeep534 [ Thu Dec 04, 2014 11:29 pm ]
Post subject:  Re: archie's new woods buggy scratch build

I bent and birdsmouthed the overhead bars and bent the windshield bar tonight hopefully I will get them fitted and tacked in tomorrow evening

Happy Hunting
archie

Attachments:
12-04-2014.jpg
12-04-2014.jpg [ 85.65 KiB | Viewed 16512 times ]

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