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2nd keeps popping out.
http://www.woodsbuggy.com/phpBB3/viewtopic.php?f=2&t=5183		 Page 1 of 1
Author:  nitro_mudder [ Wed Nov 26, 2008 3:04 pm ]
Post subject:  2nd keeps popping out.
Hey guys cant get my trany to go into 2nd. Keeps poping out. 4th and reverse work fine. Tried adjusting the linkage, but no luck. Any ideas?
Author:  Odyknuck [ Wed Nov 26, 2008 3:10 pm ]
Post subject:  Re: 2nd keeps popping out.
Hocky stick bent, broken or out of engaugement slots? Does 1st and 3rd work?
Author:  nitro_mudder [ Wed Nov 26, 2008 3:35 pm ]
Post subject:  Re: 2nd keeps popping out.
Ok I just broke the shifter off. Might have been pulling to hard, lol. Put in my old scat shifter and now I think I'm good. Gunna go piss off the cops, I mean take it for a test spin. I'll let ya know Ody, Thanks. Going ridding this weekend? A few of us are heading to Haspin.
Jason
Author:  nitro_mudder [ Wed Nov 26, 2008 3:45 pm ]
Post subject:  Re: 2nd keeps popping out.
Ok, still no luck.All other gears seem ok. HELP!
Author:  duneracer01 [ Wed Nov 26, 2008 4:26 pm ]
Post subject:  Re: 2nd keeps popping out.
just my two cents nitro but sounds like you may have a secrinizer problem
Author:  nitro_mudder [ Wed Nov 26, 2008 4:37 pm ]
Post subject:  Re: 2nd keeps popping out.
Feel like i just cant push it in far enough
Author:  duneracer01 [ Wed Nov 26, 2008 4:42 pm ]
Post subject:  Re: 2nd keeps popping out.
yep sounds like a secrinizer
Author:  D. Marks [ Wed Nov 26, 2008 5:02 pm ]
Post subject:  Re: 2nd keeps popping out.
Who needs 2nd gear for wheelies?? Put it in 1st and let er rip!
Author:  nitro_mudder [ Wed Nov 26, 2008 5:09 pm ]
Post subject:  Re: 2nd keeps popping out.
Well thats the plan at the moment. Taking it to Haspin Acres Sat for the first time. Not sure I'll need second much anyways. But I still wouldn't mind having the option.
Author:  D. Marks [ Wed Nov 26, 2008 5:48 pm ]
Post subject:  Re: 2nd keeps popping out.
Have fun first time is always the best one.
Author:  khaney01 [ Wed Nov 26, 2008 6:43 pm ]
Post subject:  Re: 2nd keeps popping out.
If it is not really bad you might be able to ease it in and not pop the clutch in order to get it to stay. If it is really bad it doesn't matter what you do, it won't stay. I had one that you could hold it in but it kept getting progressively worse until it would throw it back out and you could not hold it.

Either way, start looking for a tranny.....
Author:  turboblue [ Wed Nov 26, 2008 7:15 pm ]
Post subject:  Re: 2nd keeps popping out.
Take the shift rod loose from the coupler and manually put it in 2nd.
If it pops out then, you have a synchronizer going away, shift fork has slipped or you have bent the shift fork.
Author:  nitro_mudder [ Wed Nov 26, 2008 9:28 pm ]
Post subject:  Re: 2nd keeps popping out.
Nothing I do keeps it in. What or who is the fix?
Author:  Baddvw [ Thu Nov 27, 2008 10:14 am ]
Post subject:  Re: 2nd keeps popping out.
nitro_mudder wrote:
Nothing I do keeps it in. What or who is the fix?


PM Eric Debord about this, he can help, he will probably say the synchronizer is going out, but he is a very good tranny mechanic, he built mine and pipedope's and it is bullet-proof, almost :roll:
Author:  fgrir [ Thu Nov 27, 2008 12:50 pm ]
Post subject:  Re: 2nd keeps popping out.
Scroll down this link about a 1/4 of the way down to see the illustration of the gear. If you have rounded corners on the engagement teeth, Thats probably the reason for popping out. The gear will need to be replaced (rebuild time).
http://www.longenterprises.com/Rebuilders_course_photo_gallery/index.htm
Author:  turboblue [ Thu Nov 27, 2008 1:02 pm ]
Post subject:  Re: 2nd keeps popping out.
nitro_mudder wrote:
Nothing I do keeps it in. What or who is the fix?


I can fix it but in your neck of the woods call Larry Gates.
Builds a tough tranny and is local to you.
Sorry, don't have his number at hand.
Author:  nitro_mudder [ Wed Apr 15, 2009 5:18 pm ]
Post subject:  Re: 2nd keeps popping out.
Sorry about the slow responce. Ended up being a pinion nut that was stripped. All taken care of, runs great now, for now, lol.
Author:  chris38375 [ Wed Apr 15, 2009 7:06 pm ]
Post subject:  Re: 2nd keeps popping out.
if it had a pinion nut striped out that means ur case probaly is not good anymore,ur pinion bearing will probaly be spinning in the case,that means u will tear a ring gear and pinion out if u dont fix it it soon
Author:  Eric DeBord [ Wed Apr 15, 2009 7:38 pm ]
Post subject:  Re: 2nd keeps popping out.
It is not a synchro... Synchros are to keep it from grinding going to gear and do not hold it in. It is either (1) gotten out of adjustment somehow (from a bent fork from shifting it too hard or it could have slipped the clamp from the fork to the shift rod), (2) The little engagement teeth on the gear itself/and or slider are worn to the point that they no longer have their "wedge" effect. The teeth are supposed to be wider on the end and they wear until straight, then it pops out. The fork could also be worn. It could also be a loose pinion nut, but it will usually make other noises if this is the case. Either way, I suggest you pull it out..
Author:  rockrockets1 [ Wed Apr 15, 2009 7:42 pm ]
Post subject:  Re: 2nd keeps popping out.
"Either way, I suggest you pull it out.."


Thats what I was thinking
Author:  Rick [ Thu Apr 16, 2009 8:03 am ]
Post subject:  Re: 2nd keeps popping out.
thats why you should have a crome moly pinion nut, if you have very much hp.
Author:  nitro_mudder [ Thu Apr 16, 2009 11:05 am ]
Post subject:  Re: 2nd keeps popping out.
Already been pulled looked over and fixed. Ran it fairly hard last weekend ran flawless. Still needs a super-diff and maybe lower RP. No new mods till I start working again, we will be lucky to aford a few trips this summer on my unemployment. But we will find a way. wife went for her first Haspin Trip and wants to go again.
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