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 Post subject: what cables to use?
PostPosted: Tue Feb 16, 2010 7:35 pm 
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Joined: Mon Sep 21, 2009 2:28 pm
Posts: 101
Location: cincinnati ohio
im close to hookin up my tranny and throttle. i need cables and the hardware. what and where can i buy it at?


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 Post subject: Re: what cables to use?
PostPosted: Tue Feb 16, 2010 8:35 pm 
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Location: Atlanta, GA
It all depends on the amount of money you want to spend...

Most of my buggy have used cables from a hardware store with wire clamps. I have always used steel brake lines to run the cables thru.

On my latest rebuild, I added a hydraulic clutch and a Morse throttle cable. I really like the Morse cable but I have heard a lot of people do not like the Morse Cable.

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 Post subject: Re: what cables to use?
PostPosted: Tue Feb 16, 2010 10:56 pm 
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Joined: Wed Feb 11, 2009 1:54 am
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Location: Girard, Ohio
I dont like running the throttle cable through a tube. It gets jammed up with mud & debris. I always weld eyelets along my frame & run the cable through them. Usually 3 is all I need to route the cable. I have done this for almost 20 years and never had a failure yet. This method leaves the cable exposed & as long as the eyelets are placed in the spots you need to redirect the cable there is nothing to gum things up.
I always used the eyelets you bolt in since they have no sharp edges.
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You can bolt them in but I like to weld them to keep em in place. I usually run wire rope from Lowes since its cheap. Most Lowes sell a ferrule that you loop the cable & slide both ends through & crimp it which is perfect for the throttle pedal end.
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Total cost including eyelets is about 10 bucks. I usually run 1/16th which is overkill but lasts forever. Make up a second cable & keep it in your tool box. Youll never need it but its cheap insurance. Use a length of 3/8" brake tubing to pass the cable through your fan shroud. usually 4 inches is plenty. Just remember to avoid sharp edges so the cable doesnt wear on it.

If you are going to run a clutch cable use a stock VW cable & a cable shortener that buggy shops carry. I use the stock Bowden tube to redirect the cable at the trans.

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 Post subject: Re: what cables to use?
PostPosted: Tue Feb 16, 2010 11:49 pm 
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Joined: Mon Dec 29, 2008 9:52 pm
Posts: 1342
Location: Mckenzie, TN
i used a semi trl roll door cable,works perfect but not easy for everyone to get.dbn idea sounds easier

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 Post subject: Re: what cables to use?
PostPosted: Wed Feb 17, 2010 2:56 pm 
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Joined: Mon Sep 21, 2009 2:28 pm
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Location: cincinnati ohio
yeah for the crips, good idea but i dont have a nicropress tool. i may be able to find one. how do you all secure the wires to the pedal assemble?


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 Post subject: Re: what cables to use?
PostPosted: Wed Feb 17, 2010 3:12 pm 
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Location: Girard, Ohio
Usually Lowes has the crimp tool there in the wire rope dept. I make my loop there & crimp the connector before I leave the store. I make a loop about the size of a nickel & I run washers on both sides of the loop with double nuts to keep them in place. That bolt then threads into my pedal & I put another nut on the back to secure it. Heres the order.....I use a 1 1/4" long grade 8 bolt. I put a washer on it then the cable loop then another washer followed by double nuts leaving just enough slop so the loop doesnt bind. Then I screw this into the threaded hole in the pedal & put a nut on the back to tighten it well.

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 Post subject: Re: what cables to use?
PostPosted: Wed Feb 17, 2010 9:01 pm 
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Joined: Wed Dec 17, 2008 5:56 pm
Posts: 783
Location: mooers hill IN
I youes 3to4 eyelets also & heavy duty throttle cable from Drews


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 Post subject: Re: what cables to use?
PostPosted: Wed Feb 17, 2010 9:22 pm 
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Location: Fort Wayne, IN WoodsBuggy - NOMAD Chapter
I have used cables with the crimp connectors. I have never used a tool to crimp them. I have a short section rail road track that I place it on and beat it with a small sledge hammer. Hasn't failed me yet.

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 Post subject: Re: what cables to use?
PostPosted: Wed Feb 17, 2010 11:39 pm 
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Location: Girard, Ohio
nitro_mudder wrote:
I have used cables with the crimp connectors. I have never used a tool to crimp them. I have a short section rail road track that I place it on and beat it with a small sledge hammer. Hasn't failed me yet.


You have heard of the right tool for the job? :D

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 Post subject: Re: what cables to use?
PostPosted: Thu Feb 18, 2010 12:43 am 
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LOL, I thought i was ussing it.

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 Post subject: Re: what cables to use?
PostPosted: Thu Feb 18, 2010 1:33 am 
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Joined: Thu Dec 10, 2009 4:35 pm
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Location: Anderson, IN
i have always used wire cable from Tractor Supply. run it in 5/16 break line. the trick to keeping it from binding with crap in the line it to use a much larger tube than cable, and run the break line as close to the throttle peddle and carb set-up as possible. it will cost you like $15 to set up a nice clean lookin throttle cable that will last as long as your buggy.


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 Post subject: Re: what cables to use?
PostPosted: Thu Feb 18, 2010 11:52 am 
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Joined: Mon Sep 21, 2009 2:28 pm
Posts: 101
Location: cincinnati ohio
K I got a nicropress tool from school. So make my own throttle cable and buy a clutch cable


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