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Vanagon Tranny (again)
http://www.woodsbuggy.com/phpBB3/viewtopic.php?f=12&t=2276
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Author:  RailHomie [ Thu Dec 13, 2007 2:23 pm ]
Post subject:  Vanagon Tranny (again)

I've read on Wini's build and kendel's and I've become interested in this option. Thus, I have a couple questions (I apologise if they've been answered before).

First of all, what are the negatives to using a late vanagon tranny besides the linkage?

What are the dimensional differences (what would I have to change for front-to-back placement, axle length, etc.)?

A much more simple question, do they use regular bus CV's?

What type of bus can I get an axle from if I were to use this tranny and Dean's 3x5 arms?

Thanks a lot, any info will help!
Pat

Author:  kendel [ Thu Dec 13, 2007 11:14 pm ]
Post subject: 

As far as i know the cvs bell on the trannys are the same as 091s so bus cvs would be ok. Thus 3x3 arms should use 19 1/4 axles? I hope as i havent yet got my axles in, but after market axles do not have the shoulder and lenght should not be as critical and can be shortened if need be. If i have moved the tranny back some no big deal. blindchickenracing.com has info on factory axles and cvs google it.

Author:  RailHomie [ Mon Dec 17, 2007 10:19 am ]
Post subject: 

Thanks man. Excellent craftsmanship on your buggy and linkage, etc., by the way! I really like how your buggy looks with that flat roof.
I'm trying to come up with a simpler way to make the linkage for the vanagon tranny. I have a good idea, but I need to do some searching to find out how to implement it.

Author:  RailHomie [ Tue Dec 18, 2007 1:12 pm ]
Post subject: 

Here's a more specific question:
Can either of the sids-shift vanagon transmissions' clutch lever be turned around so that the stock beetle clutch pedal can be used with it? Or would the range of motion be off-whack?

Author:  Odyknuck [ Tue Dec 18, 2007 2:03 pm ]
Post subject: 

The side shift trans use a ball type clutch arm and are pushed down with a Hydraukic slave cylinder. The Beetle trans uses the standard cable type pull lever.

Author:  RailHomie [ Tue Dec 18, 2007 2:29 pm ]
Post subject: 

Hmm, I can't picture what you mean. Do you have a picture?
This is the picture I was going by. It looks like a cable could be directly attached...(this is kendel's side-shift tranny, stole his pic from another thread)
Image

Author:  Odyknuck [ Tue Dec 18, 2007 3:07 pm ]
Post subject: 

Well one or two things here. Either the earlyer Side shift trans use the pull type as picturedor he has replaced the arm with the standard 6 rib nose cone shift arm. I know that the 84 and later side shift uses a ball type because thats what I have. The slave cylindewr is mouted vertically above the the horizontal ball type clutch arm and pushs down on it to actuate the clutch. Sorry dont have a pic.

Author:  RailHomie [ Tue Dec 18, 2007 3:15 pm ]
Post subject: 

Hmm... if it's possible to put a clutch lever on it, I might try that. Could you see any potential problems with that?
Thanks, Ody.

Author:  Odyknuck [ Tue Dec 18, 2007 4:22 pm ]
Post subject: 

No, thats what I plan on doing with mine. I wanted to go with the stock Vanagon slave however I dont have enough room above the trans.

Author:  turboblue [ Tue Dec 18, 2007 4:36 pm ]
Post subject: 

[quote='Odyknuck']No, thats what I plan on doing with mine. I wanted to go with the stock Vanagon slave however I dont have enough room above the trans.[/quote]

Finally found some 091 clutch arms Steve.
You still need one?
Is that gonna replace the slave deal on those trannies OK?

Author:  Odyknuck [ Tue Dec 18, 2007 4:48 pm ]
Post subject: 

Hey Gary,
Yea I still need one. I can only assume at this point that the clutch cross shaft in the side shift is the same as a standard 091 nose cone shift, so the only thing required is replace the arm. Am I correct?

Author:  turboblue [ Tue Dec 18, 2007 5:03 pm ]
Post subject: 

[quote='Odyknuck']Hey Gary,
Yea I still need one. I can only assume at this point that the clutch cross shaft in the side shift is the same as a standard 091 nose cone shift, so the only thing required is replace the arm. Am I correct?[/quote]

LOL..........as many of those shifters and trannys I've sold I've never actually installed one to know............. :oops:

Let me know when you get this arm.

Author:  kendel [ Tue Dec 18, 2007 6:09 pm ]
Post subject: 

cable set ups? why? When i did my second car i put a rod end linkege set upwith a cross shaft on the torsion never had a problem this vanagon trans i have has an 002 bell housing so I can use my Type 1 starter and pull style hydraulic cylinder there is no reason not to use the stock hydraulic clutch unless clearance is an issue or you dont have one I didnt. Use what u have but unless u use a morse cable i would not trust a cable.

Author:  Firebug [ Tue Dec 18, 2007 6:44 pm ]
Post subject: 

I think the splines on the shaft are located different. You may need to swap the entire throw out bearing fork assembly. Or something. 8)

Author:  bevans37095 [ Wed Dec 19, 2007 9:27 am ]
Post subject: 

You can swap the arms on the shaft or swap the entire bellhousing. I removed the arm from an early 091 bell housing to use the stock vanagon slave cylinder. The arms may be very dificult to remove from the shaft though--I had to use a press to remove the old one. The splines are the same on both cross shafts.

Author:  Odyknuck [ Wed Dec 19, 2007 10:03 am ]
Post subject: 

bevans37095, Thats what I figured. The would be no reason for VW to change the cross shaft to accomadate the side shift. It would just be another additional cost to tool up and inventory a different part. I would really like to go with the stock slave cylinder set up however I would have to relocate my battery box and fuel injection computer wiring etc. to do it.
Did you try a 2 jaw puller to get it off of the shaft while it was still in the trans?

Author:  bevans37095 [ Thu Dec 20, 2007 10:26 am ]
Post subject: 

I tried a POS 2 jaw puller and it didn't work very well (the jaws wouldn't stay on the underside of the arm). I ended up ruining the upright arm when I removed it. They shouldn't be that dificult to remove, mine was just a PITA.

Author:  Odyknuck [ Thu Dec 20, 2007 1:44 pm ]
Post subject: 

I suspect between rust and the splines get peaned over after some time making it diffucult get them off. Grinding a little off the end of the shaft will help. Soaking in PB Blaster or similar catalist helps to. All else fails useing a little heat works.

Author:  davehix [ Sun Mar 30, 2008 2:18 pm ]
Post subject: 

any pics of how you guys mounted the sideshift tranny. i got some ideas but would like to see how others are done.

Author:  Odyknuck [ Sun Mar 30, 2008 8:27 pm ]
Post subject: 

Dave I dont have any Pics of it yet (I know whats the hold up) however I did have to cut out the standard 6 rib nose cone mount and make another one. I actually used the plate that came on the back of the trans.The Side shift is actually longer than a nose cone 6 rib.

Author:  kendel [ Mon Mar 31, 2008 8:26 pm ]
Post subject: 

this should help


http://www.shoptalkforums.com/viewtopic ... sc&start=0

Author:  davehix [ Mon Mar 31, 2008 10:52 pm ]
Post subject: 

That exactly what i wanted to see . i looked just couldnt find it . Thanks Kendal

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